Graco 24X096 Packing Repair Kit

Graco 24X096 Packing Repair Kit is an OEM kit designed to restore pump performance and stop leaks in Graco hydraulic sprayers.

Fits GH230, GH300, EH230, EH300, DH230
Also fits TexSpray DutyMax 230DI ProContractor (17G592, 24W962–24W968)
Includes packings, O-rings, and seals for pump lower rebuild
Improves pressure stability and spray consistency

Retail Price: $274.5

You save: $68.62 (25.00%)

Our Price: $205.88

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Description

Overview & Key Details for Graco 24X096 Packing Repair Kit

Compatible Machines

This 24X096 Packing Repair Kit fits the following Graco pump lowers / units:

TexSpray DutyMax 230DI ProContractor — commonly listed model codes: 17G592, 24W962, 24W963, 24W964, 24W968
GH230 (Gas Hydraulic series pump lowers)
GH300 (Gas Hydraulic series pump lowers)
EH230 (Electric Hydraulic series pump lowers)
EH300 (Electric Hydraulic series pump lowers)
DH230 (Diesel Hydraulic series pump lowers)
Selected pump lower assemblies such as 24X001 (where specified in parts manual)

What is the 24X096 Packing Repair Kit?

The 24X096 is a pump packing repair kit for Graco hydraulic texture/airless units. It refreshes the pump lower’s sealing stack (packings, O-rings, and related wear seals) to restore prime, pressure, and spray consistency.

Key Features & Benefits

Restores sealing performance to reduce leakage and pressure drop.
Improves reliability under heavy texture and coating loads.
OEM-spec components designed to match Graco tolerances.
Cost-effective maintenance to extend pump lower service life.

Quick Specs

Kit Number	24X096
Kit Type	Packing / Repacking Kit for pump lower assemblies
Primary Fit	GH230, GH300, EH230, EH300, DH230, and listed TexSpray DutyMax 230DI ProContractor models
Typical Contents	Packing stack (upper/lower), O-rings, and seals for the pump lower (contents may vary by revision)
When to Use	Loss of pressure/prime, visible leakage at throat, inconsistent spray pattern, or scheduled pump maintenance

Installation Notes

Relieve pressure and follow safety procedures in the official service manual.
Inspect rod and cylinder for wear before installing new packings—replace worn parts as needed.
Pre-lube packings per manual; re-assemble to specified torque values.
After rebuild, prime at low pressure, check for leaks, then return to normal operating pressure.
Log the service date to track maintenance intervals.

Frequently Asked Questions

Check your unit’s model code and parts manual. If your pump lower is listed (e.g., GH230/GH300/EH230/EH300/DH230 or a matching TexSpray DutyMax 230DI ProContractor code such as 17G592, 24W962, 24W963, 24W964, 24W968), the kit is applicable. For specific pump lowers like 24X001, verify the manual notes for 24X096.

Loss of prime, pressure fluctuation, visible fluid at the throat, inconsistent spray pattern, or frequent trigger surging are common signs your packings and seals are worn.

Basic hand tools typically suffice. Follow the service manual for disassembly order, packing orientation, and torque specs. Specialized tools may speed removal of stubborn components but are not always required.

In most cases, yes—replacing worn packings, O-rings, and seals restores the seal stack. If leakage persists, inspect the rod/cylinder for scoring and ensure correct assembly/torque.

Prime the system at low pressure, purge air, verify there are no leaks, then gradually increase pressure to your typical working range. Monitor for a stable spray pattern.