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Graco 257031 Pump Cylinder Sleeve (MaxLife)

The Graco 257031 Pump Cylinder Sleeve (MaxLife) is a durable replacement sleeve designed for long-lasting performance in heavy-duty sprayers.

  • Part Number: 257031
  • Material: MaxLife hardened steel for extended wear life
  • Fits: Ultra Max II 1095/1595 IronMan, GMAX II 5900 IronMan, TexSpray Mark V IronMan
  • Purpose: Restores pressure and pump efficiency
  • Category: Fluid Section Component

Retail Price: $671
You save: $179.83 (26.80%)
Our Price: $491.17
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MaxLife Cylinder Sleeve — Compatibility & Key Details

Compatible Machines

The Graco 257031 Pump Cylinder Sleeve (MaxLife) fits the following IronMan and related heavy-duty sprayers. Always verify by pump/fluid-section model and serial range before ordering.

  • Ultra Max II 1095 IronMan (e.g., 16W901)
  • Ultra Max II 1595 IronMan (e.g., 16W907)
  • GMAX II 5900 IronMan (e.g., 16W881)
  • TexSpray Mark V IronMan (e.g., 16X947)

About Graco 257031 Pump Cylinder Sleeve (MaxLife)

The 257031 is a hardened pump cylinder sleeve used within the fluid section of select Graco airless sprayers. The MaxLife designation indicates enhanced wear resistance for long life in high-output or abrasive applications. Replacing a worn sleeve restores sealing integrity and output, reducing pulsation and improving reliability.

Part Details

Attribute Value
Part Number 257031
Name Pump Cylinder Sleeve (MaxLife)
Category Fluid Section / Pump Wear Component
Primary Platforms Ultra Max II 1095/1595 IronMan, GMAX II 5900 IronMan, TexSpray Mark V IronMan
Typical Symptoms Loss of pressure, increased leakage, scoring in cylinder bore, inconsistent output
Recommended Service Inspect piston rod & packings; replace sleeve and seals as needed; follow torque specs

When to Replace the MaxLife Sleeve

  • Visible cylinder scoring or corrosion causing packing wear and leakage
  • Pressure instability or poor atomization after standard pump rebuild
  • High-abrasion coatings usage where extended life from MaxLife materials is desired

Fitment & Ordering Notes

  • Confirm your exact pump/fluid section model and serial range before purchase.
  • Consider a complete packing kit if your packings show wear or leakage.
  • Use clean, filtered coatings and proper flushing to maximize MaxLife service life.

Frequently Asked Questions

MaxLife indicates enhanced wear resistance via materials or treatments designed for longer life under heavy-duty, continuous use, and abrasive coatings.

Often yes. Inspect the piston rod and packings; a fresh packing kit and seals ensure proper sealing and extend the life of the new sleeve.

Match your unit’s pump/fluid-section model (and serial range) to the parts list for your sprayer family (e.g., Ultra Max II 1095/1595 IronMan, GMAX II 5900 IronMan, TexSpray Mark V IronMan).

Usually the fluid section must be removed and disassembled on the bench. Follow torque specs, cleanliness, and lubrication guidance in the applicable Graco service manual.

Use proper filtration, flush promptly after use, avoid dry-running, and maintain correct tip size and pressure to reduce wear on the cylinder and packings.

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