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Graco 166201 Core Tip

Quick facts to help verify and install the part on your sprayer. Keep this handy when checking your manual or parts diagram.

  • Part No.: 166201 — “Core, Tip” (internal nozzle element)
  • Purpose: restores spray pattern and flow when your tip assembly wears
  • Fitment: use only if 166201 is listed for your model’s tip assembly
  • Replace when you see tails, uneven fan, or rising material usage
  • Install with system depressurized; test with water/solvent after

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Essential details for the Graco 166201 Core Tip

Compatible Machines

Compatibility depends on the spray tip assembly used by your sprayer. Always confirm against your unit’s parts diagram.

  • Graco airless sprayers that specify part 166201 in their tip assembly (verify by model manual/parts list)

What it is & why it matters

This is the internal tip core used within applicable Graco airless spray tip assemblies. The core is a wear component that determines flow and pattern quality; replacing a worn core helps restore finish consistency, reduce overspray, and maintain productivity.

Key Information

Part Number 166201
Part Name Core, Tip
Function Replaceable nozzle element inside certain Graco spray tip assemblies; controls orifice and contributes to fan pattern.
When to Replace Loss of pattern uniformity, increased material usage, “tails,” or visible orifice wear.
Installation Notes Depressurize sprayer, remove tip/guard, replace core per assembly instructions, re-tighten, pressure-test with water or recommended solvent.

Use & Care Tips

  • Filter material properly to minimize abrasion and extend core life.
  • Operate within the sprayer’s rated tip size/pressure range.
  • Flush after use; never probe the orifice with hard objects.

Frequently Asked Questions

Check your sprayer’s manual/parts diagram for the tip assembly bill of materials. If “166201 Core, Tip” is listed for your model’s tip assembly, it is the correct replacement.

The core must match the tip assembly design specified for your machine. Never exceed the sprayer’s maximum supported tip size. If unsure, provide your model and serial number for confirmation.

Narrowing fan pattern, uneven edges (“tails”), more passes to cover, and higher material consumption are typical signs. Replacing the core restores pattern and efficiency.

Typically none beyond standard hand tools. Always depressurize the system and follow the procedure in your sprayer’s manual for removing the tip/guard safely.

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