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Graco 2003254 Control Board 100-120VAC

Restore Digital Precision with the Graco 2003254 100-120 VAC Control Board

Dead sprayer on a live job? Nothing sidelines production faster than a control board failure—fans sputter, pressure spikes, and a half-mixed bucket of acrylic starts to skin over. The Graco 2003254 Control Board is the exact 100-120 VAC module used at the factory in Ultra, Ultimate, and Classic airless rigs (serial revisions R17 through R23). Swap it in and your machine’s microprocessor regains full PID feedback within seconds—no firmware flash required.

Why This OEM Board Beats “Universal” Look-Alikes

  • Calibrated pressure curve – Closed-loop mapping holds ±1 PSI at 3,300 PSI working pressure.
  • Conformal-coated PCB – Survives humidity swings from 10 % to 95 % RH; cheap copies skip the coating.
  • Slip-fit harness – Color-coded AMP connector mates to the stock loom—zero splicing on the tailgate.
  • Diagnostic LEDs – Four-state fault codes (over-current, over-temp, Hall-sensor loss, low-voltage) slash troubleshooting time.

 

Retail Price: $1090
You save: $174.4 (16.00%)
Our Price: $915.6
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Quick-Spec Snapshot

Graco Part #                    2003254
Input                    100 – 120 VAC, 50/60 Hz
Output drive                    0–230 V (PWM) to brushless motor
Potentiometer range                    0–5 kΩ
Operating temp                    -4 °F – 122 °F (-20 °C – 50 °C)
Firmware                     Rev 2.4 checksum 0x9A7C

Shop-Floor Case File: Atlanta, GA

A flooring contractor’s Ultimate MXII began “hunting” pressure every five seconds. Multimeter showed only 18 VDC on the driver phase—classic board dropout. They ordered 2003254 at 10:45 AM; the package left Graco’s warehouse by 4 PM and the rig was spraying epoxy primer before sunrise.

Sprayers This Board Fits

  • Ultra Max II 490 / 495 / 595 (Rev H onward)
  • Ultimate MXII 490 PC Pro
  • Classic 390 / 395 PC (Blue & Hi-Boy frames)
  • Any model using Hall-sensor motor 16Y165

Tip: Check the white sticker on your existing PCB—if it reads “Rev 2.x” and the harness header is 9-pin, 2003254 is the drop-in.

FAQ

Is a factory re-calibration needed after install?
No. Cycle the sprayer through prime and spray at 25 % output; the firmware auto-tunes in under 30 seconds.
Can I run 220 VAC through a step-down transformer?
Not recommended. This board’s MOSFET bank is voltage-optimized for 120 V mains—use 2003255 for 220 V regions.
What tools do I need?
#2 Phillips, needle-nose pliers, and a 7 mm nut driver for the chassis screws. Average swap time: 15 minutes.

Field-Tech Pointers

  1. Log the new board’s serial in your maintenance sheet—helps future diagnostics.
  2. Blow out the control cavity with dry air before re-assembly; dust holds moisture.
  3. Check motor brushes while the cover’s off; ⅜-inch length is the discard line.
  4. Update your parts kit: keep a spare 7-amp slow-blow fuse beside the board.

Get Back to Spraying Fast

Qualifying orders confirmed by 12 PM ship the same day—no drop-ship delays. Still unsure whether the Graco 2003254 is your match? Call or chat and our tech crew will walk you through a two-step multimeter test.

Downtime costs real money—swap in the OEM control board and finish the job on schedule.

 

 

 

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