Complete Parts & Filter Breakdown for Graco Ultra 1095 XT Electric Airless Sprayer
The Graco Ultra 1095 XT is a top-tier graco electric paint sprayer, engineered for contractor-level performance with its 2.7 HP brushless motor and Endurance Vortex MAXLIFE pump. It achieves up to 1.3 GPM at 3,300 psi and delivers consistent results with graco airless spray guns—a staple in high-output graco spray equipment systems. Understanding and maintaining its filters, pump, and related components is essential to operational excellence.
Why Clean Filters & OEM Parts Matter
Filters in the Ultra 1095 XT protect critical components—pump assembly, valves, hoses, and gun—from debris. Maintaining a clean fluid path helps your graco airless spray guns deliver sharp lines and long-term reliability. Using authentic paint sprayer parts ensures correct fit, pressure rating, and regulatory compliance, safeguarding both performance and warranty.
Fluid Filter & Housing Breakdown
At the heart of the fluid path is the multi-stage filter assembly:
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Filter Base (19D919): Secures the cartridge and integrates the heavy-duty prime valve (24B156).
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Prime Valve Assembly: Heavy-duty knob and valve ensure ease of priming, draining, and avoiding dead legs.
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Diffusion Tube & O‑Rings: Seal under pressure, maintain correct flow, and prevent leaks.
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Filter Cartridges in 30, 60, 100, and 200 mesh variants suit different coatings—from thick elastomerics to stains.
Maintenance Tips:
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Match filter mesh to coating type: 60-mesh for latex, 100 for enamels or moderate coats, 200 for fine finishes.
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Replace filters monthly or after 1,000–1,500 gallons—clogged filters reduce performance and strain other components.
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Periodically inspect cap and base O-rings; damaged seals cause leaks and deteriorated pressure regulation.
Pump & Seal System
The XT’s Endurance Vortex MAXLIFE pump combines longevity with easy maintenance:
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Pump housing, cylinder, pump rod (Chromex® plated), valves, and seals form a high-pressure assembly built to last.
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Seal and packing kits (e.g., 248‑213) include rod seals, pistons, and intake packings.
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When worn, graco replacement pump lowers or full pump replacements slip in quickly, thanks to single-bolt ProConnect design.
If you're seeing decreased pressure or leaks, replacing the lower pump assembly is efficient—and if tools aren't your thing, a quick search for graco pump repair near me will help you find authorized service centers offering rebuilds or OEM swaps .
Control Box & Pressure Regulation
Even though filters and pump parts get the spotlight, control electronics are equally vital:
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Pressure transducer (e.g., 243‑222) and SmartControl XT circuit board maintain ±1% pressure accuracy.
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Display switches, potentiometer, and wiring harnesses monitor and regulate spray output.
Keep the cover clean and dry, and ensure proper seating after maintenance to prevent sensor faults, especially when using graco airless spray guns under varying paint conditions.
Hose, Gun & Accessories
The clean fluid path relies on quality LLD- and hose-fed sprayers, guns, and components:
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BlueMax II hoses (e.g. 240794) are rated to 3,300 psi; longer runs benefit from 3/8″ ID or shorter whip hoses.
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The Contractor PC Gun with a guard and RAC X tip is standard; interchangeable with graco magnum x5 parts and other Graco tip systems.
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Ensure you flush hoses with warm water (around 110°F) after each use to prevent drying and clogging.
Cross-Compatible Parts & Magnum X5 Support
Graco parts overlap across several product lines:
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Pump components, filters, seals, and valves can cross-fit into various housings and cart frames.
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Guards, filters, and strainer parts often match between Ultra 1095 XT and graco magnum x5 parts, streamlining your inventory and simplifying servicing.
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Accessories like RAC X tips, TSL, and Pump Armor fluid are standard across XT, Magnum, and other high-output models.
Pump Replacement & Local Repair
When a pump rebuild isn’t enough, you'll need a full graco replacement pump. ProConnect pumps can be swapped in minutes—no tools needed.
If you’re not comfortable:
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Search for graco pump repair near me and enlist a certified repair center for seal replacements or full rebuilds.
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Technicians can diagnose pressure loss, run tests, and tune your XT back to working condition in hours, not days.
Maintenance Checklist
| Component | Maintenance Frequency | Recommended Action |
|---|---|---|
| Filter cartridges | Monthly / 1,000 gal | Clean or replace |
| Filter O-rings | Quarterly or with cap removal | Examine and swap if cracked or pinched |
| Pump seals & rod packings | 1,000–1,500 gal / 6 months | Replace or rebuild; reorder from OEM kits |
| Pressure transducer & controls | 6 months/year-round | Verify readings and secure wiring |
| Hoses & gun | Daily inspection | Check for damage; flush and store properly |
| Accessories (TSL, guards) | At job intervals | Apply TSL, store tips, re-lube seals |
Get OEM Parts Done Right
SprayersAndParts.com offers explosion diagrams and OEM parts for each system:
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Filter bases and caps
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All cartridge mesh sizes
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Pump lowers or rebuild kits
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Gun and hose hardware
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Electrical and control sub-assemblies
Performance-grade paint sprayer parts—genuine, tested, and designed for your XT—help you stay productive and future-ready.
Final Thoughts
Keeping your Graco Ultra 1095 XT in top shape means staying on top of filters, seals, pumps, and controls. Pairing with authentic parts, the ProConnect pump system makes maintaining this graco spray equipment fast and reliable. Accessing graco pump repair near me simplifies rebuilds, while graco magnum x5 parts compatibility makes cross-fleet servicing seamless.
With accurate and timely maintenance, your XT will offer consistent coverage and uptime for years.
For exploded diagrams, OEM part lists, and speedy shipping, visit SprayersAndParts.com. Whether you’re working with a DIY kit or pro workflow, quality paint sprayer parts and smart maintenance will keep your Ultra 1095 XT firing on all cylinders.